ICON golf carts are primarily assembled in the United States, with the main facility located in Tampa, Florida. The company also has a manufacturing plant in Ontario, Canada, where the final assembly and customization take place. While the carts are assembled in North America, many of the core components, such as aluminum frames, AC motors, and digital dashboards, are imported from China and other Asian countries.

Manufacturing Breakdown

Design and Assembly

ICON EV designs its golf carts in-house to meet specific customer needs, focusing on performance, comfort, and customization. The final assembly, which includes putting together the frame, wiring, and installation of electrical components, takes place at their facilities in the United States and Canada. These locations allow for high-quality control and the ability to tailor carts to customer specifications. This includes adjustments for various accessories, colors, and additional features that make ICON carts highly customizable for individual preferences.

Component Sourcing

While ICON handles the final assembly and customization, many of the core components are sourced from overseas. The company imports a variety of parts from countries like China and other Asian manufacturers. These parts include the aluminum frames, which are lightweight and durable, AC motors that offer better energy efficiency, and digital dashboards that provide a modern, high-tech user interface. By sourcing these components internationally, ICON can keep manufacturing costs low while ensuring the carts are equipped with high-quality, reliable components.

Final Touches

Once the components arrive at the U.S. and Canadian facilities, they undergo a thorough assembly process. Each part is carefully inspected for quality and functionality, ensuring that the final product meets ICON's high standards. The carts are then customized based on customer orders, with the company offering various accessories, color options, and performance upgrades to suit different needs. After assembly, the carts are tested to ensure that all systems are working as expected, and the final inspection is carried out to guarantee customer satisfaction.

Why Are ICON Golf Carts So Cheap?

One of the reasons ICON golf carts are priced more competitively than some of their peers is their international sourcing strategy. By importing key components like frames, motors, and dashboards from countries where manufacturing costs are lower, ICON is able to reduce the overall production cost. This allows the company to pass on the savings to consumers, making ICON carts more affordable while still offering high-quality performance.

Additionally, ICON’s business model focuses on assembling carts in the U.S. and Canada, where labor costs, while higher than in Asia, are balanced by the ability to customize and build carts to order. This approach allows ICON to produce a wide range of models with various configurations, catering to different needs at a lower cost than traditional manufacturers. The company’s efficient manufacturing processes, along with the international component sourcing, play a significant role in keeping prices down without compromising the overall quality of the carts.

What Are the Common Problems with ICON Carts?

While ICON golf carts are known for being affordable and high-quality, like any product, they come with some common issues that owners may encounter. Below are a few of the typical problems reported by users:

• Battery Issues: Some users report battery-related problems, such as a decrease in range or difficulty charging. This can be due to the use of low-quality batteries or improper maintenance, such as leaving the cart unplugged for long periods of time.
• Motor and Electrical Problems: Occasionally, ICON carts experience issues with the electric motor or wiring, especially if the cart is exposed to harsh conditions. These problems can cause the cart to lose power or stop working altogether.
• Brake Issues: Like many golf carts, ICON carts may experience brake problems over time. The brake pads can wear down, or the braking system may need adjustments to maintain optimal performance.
• Suspension Wear: If the cart is frequently used on rough terrain, the suspension components may wear out quicker than expected. This can lead to a bumpy ride and decreased stability.
• Overheating: Some ICON carts have been reported to overheat, especially during long periods of use. This is typically caused by inadequate cooling of the motor or electrical system.

While these issues are not unique to ICON carts, regular maintenance and proper care can help minimize the likelihood of experiencing these problems. It’s also important to choose the right model and accessories based on how you plan to use the cart, as certain configurations may be more suitable for different terrains or uses.

Conclusion

ICON golf carts are assembled in North America, with key components sourced from Asia. This combination of local assembly and international sourcing helps the company produce high-quality, customizable carts at an affordable price point. The "half-cart" approach to manufacturing enables ICON to balance quality and cost effectively, providing a solution for budget-conscious golf cart enthusiasts.